Page 9 - SKF-Food-Line-ball-bearing-units
P. 9

Insert bearings and sealing system

        At the heart of each unit is a high-quality corrosion resistant insert
        bearing with AISI grade 420 stainless steel inner ring, outer ring and

        balls  The Blue Range bearing units also incorporate a patented,
        bearing sealing system that adopts a radically different approach to
        preventing damage caused by detergent ingress into the bearing




        The bearing is designed as a single row deep   with the highest hygienic design and food   Due to this innovative design, the sealing
        groove ball bearing with a sphered (convex)   safety requirements (e g  open food process-  performance is not limited by the lip contact
        outside surface to the outer ring  The   ing zones)  The sealing system consists of a   force against the shaft  This means that the
        sphered surface matches a correspondingly   non-contacting seal and a flinger, located at   seal can achieve high levels of protection
        sphered, but concave, housing bore  The   the outer circumference (fig. 1)  The flinger   coupled with low energy consumption  The
        design minimises internal loads on the bear-  provides the first barrier against the ingress   internal gutters are designed to guide deter-
        ing that would exist if initial misalignment   of both solid and liquid contaminants  This   gent away from the bearing  Whereas the
        went uncorrected                   closes against the bearing outer ring when   aim of a detergent is to penetrate and clean,
                                           pressure washed                    this novel approach aims to work with rather
        The bearing inner ring is extended on the                             than against the detergent
        outboard/locking side  It is locked on the   Next, the design provides a series of internal
        shaft with two stainless steel grub screws   concentric “gutters” (fig. 2) which contain
        that are positioned at 120°, minimising inner   and collect any drops of detergent that pen-
        ring distortion while maintaining good grip-  etrate and then guide them, circumferen-
        ping strength                      tially, around and away from the bearing
                                           (fig. 3)
        The inner ring of the bearing is dimensioned
        to accommodate the fitting of the back seal,
        letting the units be deployed in applications




                                    Fig. 1                            Fig. 2                             Fig. 3

















        The bearing seals are patented.



          Sealing system effectiveness                       The post-test analyses confirmed that detergent ingress is typically
          Accelerated testing has shown that this design provides better   contained within and channelled away by the first or second of the
          sealing performance by actively dealing with detergent ingress   multiple gutters
          rather than seeking to passively exclude it  In testing, detergent
                                                             In addition, both the friction torque and the temperature mea ured
          droplets were allowed to enter the seal at a rate of 5 drops per
                                                             from trials of the 206 size are considerably reduced, considering
          minute over a period of 500 hours, after which the internals of the   that there is only one contacting lip instead of two
          seal were examined



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